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Engineering and manufacturing

The transducers, the slip rings and the custom projects are designed, analysed and machined in house.

Machinist at the control panel of a CNC machining center
CNC machining at Michigan Scientific.

In brief

Michigan Scientific brings together design, analysis, software, electronics and machining. Automotive, aerospace, defense, heavy equipment and other sectors rely on this team for design, analysis, testing and consulting.

ISO 9001:2015
design, manufacture and calibration of transducers and load cells
ISO/IEC 17025:2017
accredited force and torque calibration

Engineering design

Exploded CAD view of a wheel force transducer assembly with its rim and adapters
CAD model of a wheel force transducer assembly.
Computer aided designCAD workstations and software take a concept to machine drawings, with the engineering analyses that go with it.
Finite element analysisFEA optimizes transducer designs for sensitivity and strength, and evaluates automotive components as possible load measuring transducers.
Software developmentCustom software for data analysis, user interfaces and hardware interfaces.
Printed circuit designDesign and testing of complex multi-layer printed circuit boards.

Analysis before metal is cut

A production part that is to become a transducer is first evaluated by finite element analysis: where it strains, how much, and whether it stays strong enough once gauged.

Finite element model of a part under forward, lateral and upward loads, with its stress map
Finite element analysis of a part under three loads.

Manufacturing

The machine facility is set up for the efficient and precise manufacture of transducers, slip rings, test fixtures, prototype assemblies and other components.

CNC machiningParts are made or modified by computer-controlled milling, turning and electric discharge machining (EDM).
Computer aided machiningThe CNC programmer imports a 2D or 3D CAD file on a CAM workstation and specifies the machining operations.

Calibration, under the same roof

The patented Transducer Calibration and Test machine (TCAT) applies three forces and three moments and calibrates each transducer through its own electronics. A large hydraulic machine applies forces and moments up to 445 kN (100 000 lb). All reference equipment is traceable to NIST.

A design problem around a measurement?

Describe the part and the loads. An engineer answers with an approach.

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Contact us

An application engineer replies within 24 hours on working days. Use the full contact form.