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Application · Steering

Measuring steering torque and angle at the handlebar of a motorcycle

  • Steering torque
  • Steering angle
  • Steering rate
Handlebar clamped on the HBT torque transducer, with the base plate under it and the sensor cable
The HBT under a handlebar.

In brief

Steering torque on a motorcycle is measured with a transducer mounted on the handlebar, in place of the handlebar clamps. The Model HBT measures torque with a strain gage sensor up to 135 N·m, and steering angle with an inductive encoder over ± 180°. The handlebars keep working normally. Torque and angle are output as ± 10 V and on CAN 2.0.

± 135 N·m
torque range
± 180°
steering angle range
1.6 kg
weight of the transducer assembly

What is measured at the handlebar

The transducer measures the torque the rider applies to the handlebar, the steering effort, and the steering angle at the same time. Steering rate is also available, on CAN only.

The transducer takes the place of the handlebar clamps

The HBT mounts on the steering handlebars of a motorcycle, or on the steering shaft of an ATV. It replaces the existing handlebar clamps or mounts to them. The original operation of the handlebars is not altered.

The mounting is adapted to each motorcycle. Michigan Scientific can design and make a mounting system for the vehicle.

Torque is measured by a full-bridge strain gage sensor in high strength stainless steel, temperature compensated. Steering angle comes from a high-resolution inductive encoder.

Fitting the transducer and recording the signals

The system comes with the sensor, the encoder, the mounting brackets and the signal conditioning electronics.

Close-up of the HBT: upper clamp block with four bolts, torque sensor in the center and base plate underneath
The HBT without the handlebar. The upper block clamps the bar, the torque sensor sits between it and the base plate.
  1. 01

    Replace the handlebar clamps

    The transducer replaces the existing handlebar clamps, or mounts to them.

    Model HBT handlebar torque and angle transducer
  2. 02

    Fix the encoder restraint

    The anti-rotation restraint of the encoder is fixed to a stationary point on the motorcycle.

  3. 03

    Connect the control unit

    A DIGI-STEER control unit powers both sensors from a supply of 9 to 36 V DC. It has the zeroing and shunt calibration controls.

  4. 04

    Record torque and angle

    Torque and angle come out as ± 10 V and on CAN 2.0. Steering rate is on CAN only.

Ranges, outputs and environment

The rated torque capacity is 135 N·m. Ranges below 135 N·m are possible. Counter-clockwise torque gives a positive output.

Rated torque capacity135 N·m
Safe axial load440 N
Torque non-linearity< 1 % of full scale output
Steering angle range± 180°
Angle accuracy± 0.3°
Maximum speed for angle measurement333 rpm
Signal outputs± 10 V and CAN 2.0
CAN bit rate1 Mbit/s
Input power9 to 36 V DC
Compensated temperature range−12 to 49 °C
Operating temperature range−20 to 80 °C
Protection classIP65
Weight, transducer assembly1.6 kg

Wheel forces on the same motorcycle

The handlebar gives the input of the rider. The forces at the wheel are measured with a wheel force transducer, which gives three forces and three moments at the wheel center, with wheel speed and angle.

The LW-MC-3.5K is the model of the LW series for motorcycles. Its capacity is 15.5 kN on Fx and Fz and 5.3 kN on Fy.

Motorcycle with a wheel force transducer on its front wheel and a cable running up the fork
An LW-MC-3.5K wheel force transducer on the front wheel of a motorcycle.

What you get

The torque at the handlebar up to 135 N·m and the steering angle over ± 180°, recorded together on the motorcycle or the ATV, as analog signals and on CAN 2.0. The handlebars work as usual during the test.

Frequent questions

Does a handlebar torque transducer change how the motorcycle steers?

The handlebars keep working normally. The Model HBT replaces the existing handlebar clamps or mounts to them, and does not alter the original operation of the handlebars.

What torque range does a motorcycle steering torque sensor cover?

The Model HBT has a rated torque capacity of 135 N·m, with a non-linearity below 1 % of full scale output. Ranges below 135 N·m are possible.

Can steering angle be measured with the steering torque on a motorcycle?

Yes. The Model HBT measures both at the same time. An inductive encoder gives the steering angle over ± 180°, and steering rate is available on CAN.

Can the same transducer be used on an ATV?

Yes. The Model HBT mounts on the steering handlebars of a motorcycle or on the steering shaft of an ATV.

A test close to yours?

Tell us the vehicle, the quantity and the conditions. An engineer answers with a first measurement setup.

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