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LW55 wheel force transducer

LW55 wheel force transducer LW series

Six-axis wheel force transducer for forklift trucks, other heavy vehicles with small wheels and scooters, 55 kN radial and 25 kN lateral, sealed to IP67, with a swappable slip ring or telemetry package.

55 kN
Fx, Fz capacity
25 kN
Fy capacity
5.9 kN·m
Moment capacity
≤ 0.25 % FS (Fx, Fz)
Non-linearity
  • OutputsFx Fy Fz · Mx My Mz
  • Also measuredX and Z acceleration (X, Y, Z on the LW50 and LW55) · wheel speed and angle
  • Signal outputanalog · CAN · Ethernet · CAN FD and EtherCAT on the CT3

Forklift wheel force transducer for small wheels, 55 kN

The LW55 measures all the wheel forces and moments on forklift trucks, other heavy vehicles with small wheels and scooters: vertical, lateral and longitudinal forces, and camber, steer and torque moments, with X, Y and Z accelerations up to ± 100 g. It is rated 55 kN (12,364 lbf) on Fx and Fz, 25 kN (5,620 lbf) on Fy and 5.9 kN·m (4,348 lbf·ft) on all three moments, for a maximum recommended static weight of 1,120 kg. Non-linearity and hysteresis are 0.25 % of full scale or less on Fx and Fz, 0.5 % on My, 0.75 % on Mx and Mz and 1.0 % on Fy; cross-axis sensitivity after correction is 0.4 % or less. The IP67 transducer weighs 2.57 kg, operates from −40 to 177 °C and adapts to 8 in and larger wheels. Dual wheel configurations are available.

The signals leave the wheel through an outboard slip ring or an in-board telemetry package, swappable on the same transducer. With the slip ring, the amplifier package mounts onto the transducer: it amplifies and digitizes the strain gage signals before the slip ring, carries the X, Y and Z accelerometers and a high-resolution optical encoder for position and speed, and keeps the calibration, zero and shunt values on a removable smart chip. The telemetry package transmits without contact and reads position and speed with a magnetic encoder; its stator, mounted close to the rotating telemetry ring, holds the receiver, the encoder pick-ups and the induction primary coil. Angular resolution is 0.17°.

The CT3 box performs coordinate transformation and crosstalk correction in real time, with zero, shunt calibration check and zero angle set-up. It outputs CAN FD, CAN 2.0 and Ethernet, with EtherCAT and analog outputs as optional modules, and is configured from an embedded web page over USB. Spinning, the IP67 transducer suits the harshest track and off-road measurements; non-spinning, it monitors and controls laboratory test rigs. For heavier forklifts on 10 in and larger wheels, the LW9.5-HS is rated 93 kN.

LW55 wheel force transducer on a small wheel, with its outboard slip ring and amplifier package
The LW55 with its outboard slip ring and amplifier package. The slip ring and the telemetry package are swappable.

Specifications

LW55
Measured quantitiesFx · Fy · Fz · Mx · My · Mz
Force capacityFx 55 · Fy 25 · Fz 55 kN
Moment capacityMx 5 900 · My 5 900 · Mz 5 900 N·m
Max static load1 120 kg
Non-linearityFx ≤ 0.25 · Fy ≤ 1 · Fz ≤ 0.25 · Mx ≤ 0.75 · My ≤ 0.5 · Mz ≤ 0.75 % FS
HysteresisFx ≤ 0.25 · Fy ≤ 1 · Fz ≤ 0.25 · Mx ≤ 0.75 · My ≤ 0.5 · Mz ≤ 0.75 % FS
Crosstalk≤ 0.4 % FS (after correction)
Angle resolution0.17°
Axes6
Sensing principleStrain gage
Accelerometer range100 g (X, Y and Z)
OutputCAN FD · CAN · Ethernet · EtherCAT · Analog voltage (CAN 2.0; EtherCAT and analog with optional modules)
Signal transmissionSlip ring · Telemetry (slip ring outboard; telemetry in-board)
Weight2.57 kg
Operating temperature−40 to 177 °C
ProtectionIP67
Interface boxCT3
VehiclesForklift trucks · Heavy vehicles with small wheels · Scooters
Rim size8 in (and larger)
CT3 transducer interface box
CT3 interface box: analog, CAN 2.0, CAN FD and Ethernet outputs, EtherCAT with an add-on module.

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Signal transmission

By wire: amplifier, slip ring and encoder on the wheel. Not on the LW-MC-3.5K and LW12.8-50-TEL.

Options
Accessories
Your request

Unusual bolt pattern, motorsport hub, agricultural wheel: we build it around your wheel.

Resources

Drawings

None for LW55.

CAD models

None for LW55.

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